Up next Fellten’s Electric Porsche 964: Iconic Design, Out-of-This-World Performance Published on January 10, 2024 Author Evbg Team Share article Facebook 0 Twitter 0 Mail 0 Top EV Builder Products: Innovations Shaping the Electric Vehicle Conversion Scene The EV conversion and builder scene is exploding, and as result the number of new parts and product offerings in the segment is growing exponentially. Let’s take a closer look at some of the products that are currently defining the EV builder scene. 01. Rincon Power High Voltage Battery Disconnect The Rincon High Voltage Battery Disconnect (HVBD) allows for the safe disconnection of high voltage traction packs. The HVBD features a robust metal-ceramic hermetic seal, high temperature performance, and is ready for harsh environments. Available in three continuous amp ratings, 300A, 400A, and 600A, and featuring industry-leading dielectric performance, the HVBD is a must for safely servicing an EV conversion or build. Rincon Power www.rinconpower.com 02. Billet Aluminum Throttle Potentiometer This Billet Aluminum Throttle Potentiometer from EV West is a way to keep the OEM throttle pedal in your EV conversion or build. This throttle uses a high quality OEM throttle position sensor (TPS) that is rated for 1 million full cycles. It is mounted to machined 6061-T6 aluminum to mate with an indexable shaft supported by a sealed ball bearing and with an additional return spring and mechanical stops. The TPS and its electrical connector are fully sealed. This creates the desired 0-5 volt output that almost all controllers use, giving reliable, linear power delivery. EV West evwest.com 03. Torque Trends TorqueBox The Torque Trends TorqueBox is an ideal solution for those looking to take advantage of the instantaneous torque of electric motors and use a direct drive set-up. Weighing only 36 pounds and capable of handling up to 1200 lb-ft of input torque, the TorqueBox will remove the weight and complexity of an unnecessary transmission in an EV conversion or build. Torque Trends www.torquetrends.com 04. ReVolt Crate Motor The ReVolt Crate Motor built by ReVolt systems combines the best of modern electric vehicle technology with the simplicity of a bolt-in crate engine. The reVolt CR-43 is designed to mount to factory LS mounts in the engine bay of your existing car. It will connect directly to your drive shaft to provide an instantaneous 800-plus lb-ft of torque straight to the rear end of your favorite classic car. ReVolt Systems revoltsystems.com 05. Thunderstruck Motors TSM2500 Charger Small form factor (11×9 inches) coupled with IP66 protections make this 3kW onboard battery charger a flexible option for any EV conversion or build. The TSM2500 works with either 110V or 220V input. Additionally, multiple TSM2500s can be put in parallel for even quicker charging times. There are three variations of this charger to choose from depending on battery pack configuration and nominal voltage. Thunderstruck Motors www.thunderstruck-ev.com 06. AEM EV Vehicle Control Unit The AEM EV Vehicle Control Unit 200 (VCU200) is the missing link for high-performance EV street-conversion motorsports applications. It allows the builder to create customized torque management strategies applicable to a wide range of EV systems and component combinations. The VCU200 will integrate EV systems and unify the tuning experience providing motorsports- and conversion-ready features presented in a high feature, modern, and customizable interface. The VCU300 is also available for even more computing power and multiple motor configurations. AEM EV www.aemev.com 07. Cascadia Motion iM-225 Motor System The iM-225-DX-D uses the CM200 inverter and HVH250 motor core from Cascadia Motion, to pack a 368 lb-ft punch in a compact package. The iM-225 is only 12 inches long by 16 inches high and capable of putting out 300 hp, making this motor system an excellent fit for a wide variety of EV conversions. Cascadia Motion www.cascadiamotion.com FREQUENTLY ASKED QUESTIONS What does Zero Labs offer with its modular EV platform for classic cars? Zero Labs presents an innovative solution for classic car enthusiasts seeking to modernize their vehicles with electric power. The company has developed a unique modular electric vehicle (EV) platform that seamlessly integrates with an array of beloved vintage models, including Ford Broncos, F100s, Toyota FJs, Land Rover Defenders, muscle cars, and smaller sports cars. Key Features of Zero Labs’ EV Platform: Customizable Power: This platform offers a robust 600-horsepower dual-motor setup, providing substantial power without compromising on the classic appeal. Impressive Range: With a 100-kWh battery, the platform achieves an estimated range of 235 miles, ideal for both urban commutes and scenic drives. Balanced Design: It ensures a 50/50 weight distribution, promoting enhanced handling and stability, further complemented by an independent Fox suspension system. Benefits of the Service: Hassle-Free Conversion: There’s no need to reorganize your home garage. Zero Labs handles the entire conversion process at their facility, ensuring a professional and seamless integration. With Zero Labs’ modular EV platform, classic car owners can enjoy cutting-edge electric technology without sacrificing the charm of iconic automotive designs. What can Zelectric do in terms of electric conversion for Volkswagen and Porsche cars? What Can Zelectric Offer for Volkswagen and Porsche Electric Conversions? If you own an original air-cooled Volkswagen or an early model of a Porsche, Zelectric offers a standout solution for transforming your classic vehicle into an eco-friendly marvel. Unfortunately, if your prized possession is a different type of gas guzzler, you’ll need to look elsewhere, as Zelectric focuses exclusively on these specific car models. Key Features of Zelectric Conversions: Performance Enhancements: Enjoy up to 100 miles of range powered by advanced Tesla-sourced batteries. Reach a top speed of over 100 mph, offering a surprisingly swift and smooth ride. Classic Meets Modern: Retain the charm of the original manual transmission. Benefit from a reversible process that allows your car to be returned to its original state if desired. Pricing Structure: Volkswagen Beetle or Karmann-Ghia Conversion: Starting at $68,000. Volkswagen Bus Conversion: Priced around $78,000. Porsche 911/912 Conversion: Costing approximately $88,000. In summary, Zelectric offers a premium electric conversion service that maintains the authenticity of your beloved Volkswagen or Porsche while boosting its performance and environmental friendliness. What is unique about Totem Automobili’s approach to converting classic cars to electric? The Unique Approach of Totem Automobili in Electrifying Classics Totem Automobili takes a revolutionary approach to transforming classic cars into electric marvels. Their method is not about merely swapping engines but reimagining and redefining these vintage beauties. Modern Engineering with a Classic Base The transformation begins with a classic 1960s Alfa Romeo that retains only 10% of its original chassis. This strategic renewal involves reinforcing and redesigning its structure with state-of-the-art materials and technology. This blend of tradition and innovation ensures that the car preserves its nostalgic charm while offering a robust and modern performance. High-Performance Electric Powertrain Totem Automobili equips its creations with a powerful electric drivetrain that features a 50.4-kWh battery paired with a rear-mounted electric motor. This setup delivers an impressive 518 horsepower and 692 lb-ft of torque. Such specifications enable a thrilling driving experience, propelling the vehicle from 0 to 60 mph in just 3.4 seconds—a performance that rivals many contemporary sports cars. Luxurious Interior Craftsmanship Inside, the car boasts an interior that rivals the craftsmanship seen in luxury vehicles. Totem Automobili doesn’t stop at performance; their attention to detail involves crafting an interior that’s as stunning as its exterior, featuring high-end materials and a design reminiscent of the best in the industry. Exclusivity with a Hefty Price Tag This unique approach comes with exclusivity, underscored by a price tag around $500,000. The investment reflects not only the craftsmanship and innovation but also the rarity of such a meticulously converted vehicle. In summary, Totem Automobili’s approach is a testament to their commitment to preserving the legacy of classic cars while pushing the boundaries of modern electric vehicle technology. What services does Stealth EV provide for electric vehicle conversions? Are you dreaming of transforming your vehicle into an electric masterpiece? Stealth EV might just be your perfect partner. Specializing in a comprehensive range of services, they cater to both enthusiasts and professionals alike. Full In-House Conversions Stealth EV stands out by offering complete in-house electric vehicle conversions. Their team is capable of handling the entire process, ensuring that each project meets the specific needs and desires of the client. Professional Engineering Consultation For those who need expert advice, Stealth EV provides professional engineering consultation. Whether you’re at the early stages of planning or need technical insights throughout your build, their team is ready to support you with the expertise to guide your project. Custom Parts Development One of Stealth EV’s notable services is custom parts development. Designing and crafting unique components tailored to each project’s needs, they ensure your conversion is both functional and personalized. Project Planning Effective project planning is crucial for a successful EV conversion. Stealth EV assists in mapping out the project’s scope from start to finish, addressing all facets from budgeting to execution. Tailored Pricing and Solutions Pricing for their services is customized based on your vehicle and the intricacies of the build. They encourage potential clients to reach out with their ideas to receive an estimate that’s tailored to their specific vision. With Stealth EV, the sky’s the limit as long as your budget matches your ambitions. From comprehensive conversions to bespoke parts and advice, they offer a full suite of services to transform your electric dreams into reality. What unique features does Lunaz offer in its electrified British classic cars? Lunaz offers a remarkable transformation of British classic cars by infusing them with electric power while maintaining their timeless elegance. Among their standout features is the seamless integration of modern technology into these vintage vehicles. For instance, the fully restored 1961 classic comes equipped with a robust 120-kWh battery, providing an impressive range of approximately 300 miles. This green approach ensures that drivers can enjoy long journeys without worrying about emissions. Inside, you’ll find a host of discreetly incorporated modern amenities. These include charging ports for electronic devices, a state-of-the-art infotainment system, and onboard Wi-Fi, ensuring both convenience and connectivity for passengers, without compromising the car’s classic aesthetic. What types of cars does Moment Motors specialize in converting to electric? Moment Motors focuses exclusively on electrifying vintage and classic cars. Whether you’re a proud owner of a polished BMW, a charming Triumph, or a sleek Datsun, they have you covered. But don’t limit yourself—roll up with any classic vehicle, and their innovative modular motor system can be adapted to fit almost any model. Even if you have a replica of something prestigious, like a classic Cobra, Moment Motors can transform it into an electric marvel. How does Garage Italia approach the electrification of vintage cars? Crafting the Future of Vintage Cars with Garage Italia Garage Italia takes a unique approach to electrifying vintage automobiles, combining classic charm with modern sustainability. Their skilled designers and engineers meticulously transform iconic vehicles into eco-friendly rides, without compromising their nostalgic appeal. Electrification of the Fiat 500 Jolly ‘Spiaggina’ One standout project involves the Fiat 500 Jolly ‘Spiaggina’, a beachside classic that’s been beautifully rejuvenated. By replacing the traditional engine with an electric drivetrain, they offer a driving experience that’s both guilt-free and joyful. With a focus on leisurely travel, this electrified version maintains a cruising range sufficient for scenic coastal drives, emphasizing relaxation over speed. A Blend of Luxury and Accessibility While the transformed vintage cars often come with a luxury price tag, those looking to experience this blend of old-world charm and contemporary tech without the full commitment have options too. Rental services offer these unique cars for a day-to-day adventure, allowing enthusiasts to enjoy the thrill and elegance of an electrified classic without ownership. Garage Italia’s dedication to merging elegance with eco-conscious engineering marks them as pioneers in the retrofitting scene, making driving sustainable, stylish, and enjoyable. What is the concept behind Chevrolet’s electric crate motors and batteries? The Concept Behind Chevrolet’s Electric Crate Motors and Batteries Chevrolet is redefining the term “crate motor” with its innovative electric crate motors and batteries, aptly branded as “eCrate.” This shift aligns with the overarching vision of transitioning towards an all-electric future. From Traditional to Electric Instead of the traditional internal combustion engines typically used in vehicle modifications, Chevrolet is offering electrified alternatives. This allows hobbyists and car enthusiasts to convert their classic cars into electric vehicles. Specifications at a Glance The inaugural offering in the eCrate lineup borrows components from Chevrolet’s existing electric vehicle, featuring: A 60-kWh battery pack. An electric motor providing 200 horsepower. 266 lb-ft of torque. Compatibility with a four-speed automatic transmission. Future Enhancements For those craving more power, future plans include integrating GM’s advanced Ultium battery packs into the eCrate options. While specific details about pricing and availability remain forthcoming, enthusiasts can start envisioning the potential of these electrified modifications. What are some options for converting a classic car to electric power? 1. Rincon Power High Voltage Battery Disconnect The Rincon High Voltage Battery Disconnect (HVBD) allows for the safe disconnection of high voltage traction packs. The HVBD features a robust metal-ceramic hermetic seal, high temperature performance, and is ready for harsh environments. Available in three continuous amp ratings, 300A, 400A, and 600A, and featuring industry-leading dielectric performance, the HVBD is a must for safely servicing an EV conversion or build. Rincon Power www.rinconpower.com Exploring EV Conversion Options for Classic Cars The world of electric vehicle (EV) conversions is vast and varied, offering numerous pathways to breathe new life into your cherished classic car. Whether you’re looking to create a cutting-edge electric roadster or preserve the vintage charm with modern efficiency, there are solutions to meet your needs. 2. Billet Aluminum Throttle Potentiometer This Billet Aluminum Throttle Potentiometer from EV West is a way to keep the OEM throttle pedal in your EV conversion or build. This throttle uses a high quality OEM throttle position sensor (TPS) that is rated for 1 million full cycles. It is mounted to machined 6061-T6 aluminum to mate with an indexable shaft supported by a sealed ball bearing and with an additional return spring and mechanical stops. The TPS and its electrical connector are fully sealed. This creates the desired 0-5 volt output that almost all controllers use, giving reliable, linear power delivery. EV West evwest.com Tailored Conversion Services For those seeking a bespoke transformation, several companies offer tailored services. These firms take pride in meticulously converting vintage vehicles into electric masterpieces, complete with modern conveniences and enhanced performance capabilities. 3. Torque Trends TorqueBox The Torque Trends TorqueBox is an ideal solution for those looking to take advantage of the instantaneous torque of electric motors and use a direct drive set-up. Weighing only 36 pounds and capable of handling up to 1200 lb-ft of input torque, the TorqueBox will remove the weight and complexity of an unnecessary transmission in an EV conversion or build. Torque Trends www.torquetrends.com Diverse Range of Components Incorporating the right components is key to a successful EV conversion. The market offers an array of innovative parts designed to enhance performance and reliability, ensuring your classic car not only looks timeless but drives like a modern marvel. 4. ReVolt Crate Motor The ReVolt Crate Motor built by ReVolt Systems combines the best of modern electric vehicle technology with the simplicity of a bolt-in crate engine. The reVolt CR-43 is designed to mount to factory LS mounts in the engine bay of your existing car. It will connect directly to your drive shaft to provide an instantaneous 800-plus lb-ft of torque straight to the rear end of your favorite classic car. ReVolt Systems revoltsystems.com Flexible Charging Solutions Charging infrastructure is a critical component of any EV conversion. Solutions like the Thunderstruck MotorsTSM2500 Charger offer flexibility and efficiency, making them ideal for various configurations and ensuring you’re never far from a full battery. 5. Thunderstruck Motors TSM2500 Charger Small form factor (11×9 inches) coupled with IP66 protections make this 3kW onboard battery charger a flexible option for any EV conversion or build. The TSM2500 works with either 110V or 220V input. Additionally, multiple TSM2500s can be put in parallel for even quicker charging times. There are three variations of this charger to choose from depending on battery pack configuration and nominal voltage. Thunderstruck Motors www.thunderstruck-ev.com Advanced Control Systems For those who want to push the boundaries of performance, advanced control systems like the AEM EV Vehicle Control Unit provide the sophistication needed to manage complex EV setups. These systems offer customizable solutions for torque management and integration, ensuring a seamless driving experience. 6. AEM EV Vehicle Control Unit The AEM EV Vehicle Control Unit 200 (VCU200) is the missing link for high-performance EV street-conversion motorsports applications. It allows the builder to create customized torque management strategies applicable to a wide range of EV systems and component combinations. The VCU200 will integrate EV systems and unify the tuning experience providing motorsports- and conversion-ready features presented in a high feature, modern, and customizable interface. The VCU300 is also available for even more computing power and multiple motor configurations. AEM EV www.aemev.com Compact and Powerful Motor Systems Selecting the right motor system can transform your classic car into a high-performance EV. Options like the Cascadia Motion iM-225 Motor System offer compact and powerful solutions that fit a variety of vehicles, ensuring you get both power and efficiency. 7. Cascadia Motion iM-225 Motor System The iM-225-DX-D uses the CM200 inverter and HVH250 motor core from Cascadia Motion, to pack a 368 lb-ft punch in a compact package. The iM-225 is only 12 inches long by 16 inches high and capable of putting out 300 hp, making this motor system an excellent fit for a wide variety of EV conversions. Cascadia Motion www.cascadiamotion.com By integrating these cutting-edge components and services, converting a classic car to electric power becomes not only feasible but exciting, offering the perfect blend of nostalgia and innovation. Are there rental options for experiencing a converted classic car? Yes, there are rental options available, such as through Hertz’s Selezione Italia collection, where you can rent an electrified classic Fiat for a day. This provides a unique opportunity to experience driving a converted classic without the need for a permanent investment. What are some unique features of these conversions? Unique features of these conversions include Lunaz’s modern conveniences hidden in classics, such as device-charging ports and infotainment systems. Zero Labs offers a modular platform that allows for easy conversion of various vehicle types, providing a seamless integration of modern electric technology into classic car designs. What are the performance specifications of these conversions? Performance specs differ by conversion. For instance, a Totem Automobili Alfa Romeo can deliver 518 hp and 692 lb-ft of torque, reaching 0-60 mph in about 3.4 seconds. Zelectric’s Volkswagen conversions offer around 100 miles of range and a top speed over 100 mph, utilizing Tesla-sourced battery packs. What are the costs associated with these conversions? Conversion costs can vary widely depending on the company and the vehicle. For example, Garage Italia’s conversions start around $70,000, while a Lunaz converted Rolls-Royce can cost about $700,000. Other conversions, such as those by Moment Motors, typically range from $75,000 to $150,000. What types of vehicles can be converted? The range of vehicles suitable for conversion includes a variety of classic models such as vintage Fiats, Volkswagen Beetles, Rolls-Royces, Jaguar XK120s, and even sports cars like the Alfa Romeo Giulia GTA. Some companies, like Zelectric, focus specifically on certain brands, while others, like Moment Motors, offer flexibility for various classic models. Which companies specialize in converting classic cars to electric? Several notable companies specialize in EV conversions for classic cars, including Chevrolet with their eCrate program, EV West, Garage Italia, Lunaz, Moment Motors, Stealth EV, Totem Automobili, Zelectric, and Zero Labs. Each company offers unique solutions and services catering to different types of classic vehicles and budgets. What type of products and services does EV West offer for car electrification projects? This Billet Aluminum Throttle Potentiometer from EV West is a way to keep the OEM throttle pedal in your EV conversion or build. This throttle uses a high-quality OEM throttle position sensor (TPS) that is rated for 1 million full cycles. It is mounted to machined 6061-T6 aluminum to mate with an indexable shaft supported by a sealed ball bearing and with an additional return spring and mechanical stops. The TPS and its electrical connector are fully sealed. This creates the desired 0-5 volt output that almost all controllers use, giving reliable, linear power delivery. But that’s just a glimpse into what EV West offers for car electrification projects. As a comprehensive hub for EV conversions, EV West provides an extensive range of products and services: Full Builds and Custom Solutions: Whether you’re seeking a complete vehicle conversion or need assistance with a specific component, EV West has you covered. Their in-house team handles full builds, tailoring each project to meet individual needs. Extensive Catalog: Their online store features a wide array of both vehicle-specific kits and individual parts. This includes everything from DC converters and motors to chargers and controllers, empowering DIY enthusiasts to embark on homebrew builds with ease. Tesla Parts and More: For those looking to incorporate cutting-edge technology, EV West offers an impressive selection of Tesla parts, ensuring your project benefits from the latest advancements. Pricing for their in-house conversions varies depending on the project specifics, so it’s recommended to get in touch with them before making any financial commitments. Whether you’re a seasoned pro or a curious beginner, EV Westprovides the tools and expertise to bring your electric vehicle dreams to life. Is there an online resource for products? EV West has an extensive online catalog where customers can explore and potentially purchase the necessary components for their electric vehicle conversions. How can a customer begin a project with EV West? Customers are advised to contact EV West to discuss project details and pricing before making any financial commitments. Does EV West offer vehicle-specific kits? Yes, EV West provides vehicle-specific kits tailored to different types of vehicles, making it easier for enthusiasts to start their conversion projects. What types of products are available from EV West? They offer a wide range of products, including converters, motors, chargers, controllers, batteries, and specialized Tesla parts for various electrification projects. What services does EV West offer? EV West provides comprehensive services for electric vehicle conversions, handling complete builds at their California-based workshop.
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